In its continued effort to diversify and apply its proven engineering, fabrication and integration methodologies to new markets, Roeslein & Associates has begun building a solid presence in the oil and natural gas markets with the production and installation of both produced water offload and secondary water flood recovery skids. With a proven comprehensive engineering approach, Roeslein implements fit-for-purpose designs for clients who require a high degree of management and reporting in their water recovery management. In close collaboration with experienced E&P Producer / Operators, Roeslein draws on its years of experience in engineering, fabrication, and integrating modular solutions for capital equipment projects to consolidate adaptability, convenience and dependability into a value-based solution.
Modularization Delivers Improved Safety Records
The process modules and unitized systems Roeslein fabricate and test in its controlled environment at its fabrication facilities can be produced from conception to installation in a much safer manner than can traditional on-site construction methods. In addition to adhering to stringent safety standards as it fabricates and deploys its systems, Roeslein also provides a superior, built-in approach to safety for its equipment during normal plant operation.
Streamlining Site Installation and Start-up with Roeslein’s Modular Approach
In Roeslein’s approach, process modules and/or unit sections which are either affixed to floor mounted steel skids, or integrated into free standing steel structures (unit sections) are fabricated at one of its fabrication facilities located in the U.S. or China. The preassembly and testing processes largely take place at its fabrication facility; this increases on-site unpacking efficiency, decreases the on-site re-assembly and installation time and reduces plant checkout time, improving the start-up curve.
Roeslein’s Approach to Modularization Economizes Labor Costs
During all phases of a project, the cost of deploying labor is one of the most significant areas impacted by Roeslein’s approach to delivering high-quality, specialized plant facility solutions to its clients. That’s because Modularization, Unitization and Preassembly is an approach that focuses on efficiency.
Roeslein’s Approach to Modularization, Unitization & Preassembly Delivers Higher Quality, Lower Cost
As experts in Modularization, Unitization, and Preassembly, Roeslein’s skilled consultants, engineers, and fabricators pride themselves on delivering only the highest quality in specialized plant facility solutions. The same unique methodology that they employ at its fabrication facilities, which has been proven to reduce project costs and timelines, also ensures excellent quality and performance standards in the final product.
Reducing Costs With a Modularized Approach
The ability to influence costs is critical to meeting or exceeding budgetary goals and preventing contract growth on the type of large specialized plant facility projects executed by Roeslein & Associates. While serving clients in a wide range of industries, such as metal container manufacturing (canmaking), petrochemical, oil & gas, pharmaceutical, biotech, renewable energy, and biofuels, Roeslein approaches these extremely complicated projects with a unique approach – Modularization, Unitization, and Preassembly. This approach allows Roeslein to exert the maximum influence over costs for as long as possible in project schedules, and delivers concrete cost reductions to its clients and a quicker return of invested capital.
Five Phase Approach: Phase 5 – Commissioning and Start Up
As each particular project progresses Roeslein applies its innovative and proven methodology to identify responsibilities, engineer efficient designs, and deploy resources prudently for the benefit of the client’s budgets and schedule. During Phase 5: Commissioning and Start Up, Roeslein implements stringent protocols to ensure that cost and schedule savings accrued over the life of the project translate into smoothly and efficiently operating equipment.
Five Phase Approach: Phase 4 – Installation
Installation is phase 4 in Roeslein’s unique approach; it is the first step that takes place “in the field.”
Because Roeslein & Associates strives to achieve a clear understanding of each client’s unique goals and objectives at the start of every project, it positions its installation teams to execute with maximum effectiveness and efficiency on the job site.
Five Phase Approach: Phase 3 – Procurement and Prefabrication
Building on the foundation of the design & engineering segments of the project, Roeslein’s Phase 3 approach seamlessly transforms meticulous planning and design into concrete action. As the project enters into the fabrication process at one of its three fabrication facilities, the exceptional benefits of its unique Unitized, Modularized, and Preassembled methodology take center stage.
Five Phase Approach: Phase 2 – Detailed Design & Engineering
Roeslein & Associates undertakes every project with a clear understanding of its client’s imperative to bridge specific goals with its bottom line. Therefore, during every step of the 5-Phase Process, Roeslein’s engineers consistently evaluate project components with regard to cost, schedule, and quality. When Roeslein is involved at the Preliminary Engineering phase of the project, the preliminary design elements developed during Phase 1 – such as Process Flow diagrams, P & ID’s, Mass Balance Lists and Construction Specifications – support a smooth and seamless transition into Phase 2: Detailed Design & Engineering.